In today’s competitive markets, packaging is something more than wrapping goods. It is a silent marketing tool that directly contributes toward’s brand image. That’s why every brand strives to make its packaging better day by day. Mylar bags arise as the premier choice for all these requirements. These sleek, glossy pieces offer something more than durability and protection. When designed with creativity and functional features, they play a great role. They serve as powerful marketing assets and drive customers’ decisions.
This guide is about how you can design and order high-quality Mylar bags. It will help you make a smarter choice for your brand’s packaging.
Why Custom Mylar Bags are Important
Before exploring the step-by-step guide for design and order, let’s first uncover the fact that why you need custom Mylar bags? Custom Mylar bags are very important, as they offer multiple benefits. First, they are composed of BoPET (biaxially-oriented polyethylene terephthalate) and possess excellent barrier properties. Second, they offer flexible packaging options, tailored to the unique requirements of various products. Third, they maintain the structural integrity as well as nutritional value for longer periods. Apart from all this, Mylar bags are highly affordable. Even small retail stores and shops can afford Mylar pouches.
How to Design Custom Mylar Bags
Designing custom Mylar bags seems like a simple, single-step process. However, the reality is something different. You have to choose its functional and aesthetic features wisely to align with product needs.
Here are some common steps at the design stage.
Choose the Right Shape
Mylar bags can be turned into a variety of shapes. You have to understand the requirements of your product and the preferences of your target customers at this stage. Be clear about which specific shape will be best suited for your products, so they remain protected and intact. You also have to think from a customer perspective. Understand what kind of packaging options your customers take an interest in and what specific shape will capture their attention.
Here are some popular Mylar shapes that many customers prefer for their products.
Flat Pouches: These are simple and compact pouches primarily used for single-use items.
Stand-Up Pouches: These are made to stand on shelves. They are mostly used for product displays at retail stores.
Zipper Pouches: They feature a resealable zip-lock. They are ideal for multi-use, i.e., for storing kitchen ingredients.
Choose Technical Specifications
Once you have decided on a specific shape, choose the right set of specifications. The following elements are a must to consider at this stage.
Thickness: Thickness is a parameter for durability and puncture resistance. It ranges from 3 mil to 7+ mil, depending on the level of safety required.
Size & Volume: Choose the right size and volume of the bag. Ensure there is no extra space left, nor is it so tight that it puts strain on the closure.
Closure: Here, you can choose from a plain opening, zipper, child-resistant, vacuum sealable, or any other specific feature.
Choose Dielines and Templates
This is the stage where you have to focus on aesthetics. There are numerous dielines and templates available to choose from. Make sure the one you choose aligns with the physical appearance and functional features of the bag. At this stage, understanding the consumer behavior also matters a lot.
Take a look at the preferences, needs, and interests of your potential customers. Derive some conclusions from this research and decide on the template accordingly. For example, if you are selling beauty products, your packaging bags should be vibrant and stylish to catch the attention.
Choose Color Modes
Colors have a huge effect on consumer perception and purchase decisions. Make sure the color modes you choose align with consumer preferences and contribute to brand recognition.
The following are some of the most popular color modes that you may consider:
CMYK: It is the standard color mode and involves the colors Cyan, Magenta, Yellow, and Key/Black. Most of the Mylar bags are designed with this mode.
Pantone: It uses pre-mixed inks to create a specific color every time. It is best used for brand precision.
White Underprint: It is printed behind the base colors so they shine brighter on a white or a silver surface.
Choose Typography
Here, you have to strike a balance between brand identity and printing technicalities. Choose the font, style, and lines smartly. Your typography should guide the consumer’s eye to the information hierarchy and should be easily readable in its final print.
Choose Special Finishes
Your bag’s finishing should elevate visual appeal as well as deliver the brand’s message effectively. It should also align with the audience’s taste, brand identity, product type, and marketing goals.
Here are some of the popular finishing options in this regard.
Gloss: It gives the bag a shiny and reflective appearance, which is ideal for products that need high shelf visibility.
Matte: It gives the bag a non-reflective and smooth appearance, which is ideal for the products that need a premium feel.
Soft Touch: It gives the bag a velvety and luxurious appearance, and it feels smooth to the touch.
How to Order Custom Mylar Bags
Once the design phase is complete, there comes the order phase. Here, you have to choose the number of pouches you need. This stage is simple and doesn’t require that level of creativity and innovation like designing.
Generally, the order phase of most of the companies is completed in these steps:
Initial Quote
You send your custom Mylar bag design to a manufacturing company and choose the materials for its construction. The company evaluates your design and gives you a quote according to your requirements.
The quote is affected by several factors, such as the complexity in manufacturing, the quality of materials, and the shipment charges. We recommend comparing quotes from multiple companies so you can get the best advantage at the most affordable price.
Sample Delivery
Once you show willingness to the quote, the company sends you a sample within a few days as per the company’s policy. You check the quality, the design consistency, and other features. If the sample meets your requirements, you should go ahead with the actual delivery.
Order Placement
Once you are happy with the sample, you have to place an order. Most of the companies allow you to buy as few as 50 or 100 pieces in a single order. Choose the quantity according to your business needs. The company delivers your order to your address after the processing time, which is, in most cases, from 7 to 10 days.
Returns and Refunds
In case an irrelevant, damaged, or incorrect order is delivered, you can apply for refunds or returns. Different companies have different policies in this regard, and each proceeds with your application accordingly. However, if the defect is from the company’s side, your application for claims or refunds is processed successfully.
Conclusion
Custom Mylar bags are dominating the packaging industry due to their excellent practical and aesthetic advantages. The design allows you to go creative and innovative according to consumer behavior. The order allows you to buy as few as 50 to 100 pieces if you are not sure about this packaging option or just want to test it. If there is some mistake from the company side in order processing or delivery, you can get back your investment via returns and refunds.
The Box Lane is the leading provider of custom Mylar bags across the globe. We specialize in manufacturing all types of Mylar bags for various industries and products. We don’t charge for designing and offer you very affordable prices for production. Explore some of the popular packaging options on our website, or contact us to discuss your packaging needs.
FAQs
Can I vacuum-seal custom Mylar bags?
Yes, you can vacuum-seal Mylar bags if they are textured or by using industrial sealers.
Do I need oxygen absorbers?
Yes, in most of the cases you need oxygen absorbers for Mylar bags. This is particularly important when you are storing products for longer periods.
What is the minimum order quantity?
It depends on the company’s policy. Some companies, such as The Box Lane, allow you to buy as few as only 50 pieces initially.
How do I choose a finishing option?
Understand your customer’s needs and regional preferences. You can also analyze your competitors and try something that outperforms.
Which color mode should I prefer?
It depends on your product type and branding goals. The pro tip is to strike a balance between the product shape, functional features, and color patterns.